1、进口轴承保养
1. Maintenance of imported bearings
为了尽可能长时间地以良好状态维持进口轴承本来的性能,须保养、检修、以求防事故于未然,确保运转的可靠性,提高生产性、经济性。
In order to maintain the original performance of imported bearings in good condition for as long as possible, it is necessary to maintain, overhaul, prevent accidents in the future, ensure the reliability of operation, improve productivity and economy.
保养最好相应机械运转条件的作业标准,定期进行。内容包括监视运转状态、补充或更换润滑剂、定期拆卸的检查。
Maintain the best operating standards for the corresponding mechanical operation conditions and carry out them regularly. The contents include monitoring operation status, replenishment or replacement of lubricants, and regular disassembly inspection.
作为运转中的检修事项,有进口轴承的旋转音、振动、温度、润滑剂的状态等等。
As a maintenance item in operation, there are imported bearing rotating sound, vibration, temperature, lubricant status and so on.
2、进口轴承的检修
2. Overhaul of imported bearings
进口轴承的清洗:拆卸下进口轴承检修时,首先记录进口轴承的外观,确认润滑剂的残存量,取样检查用的润滑剂之后,洗进口轴承。作为清洗剂,普通使用清洗剂、煤油。
imported bearing cleaning: when removing the imported bearing for maintenance, first record the appearance of the imported bearing, confirm the residual amount of lubricant, sample and inspect the lubricant, wash the imported bearing. As cleaning agents, cleaning agents and kerosene are commonly used.
拆下来的进口轴承的清洗,分粗清洗和细清洗,分别放在容器中,先放上金属的网垫底,使进口轴承不直接接触容器的脏物。粗清洗时,如果使进口轴承带着脏物旋转,会损伤进口轴承的滚动面,应该加以注意。在粗清洗油中,使用刷子清除去润滑脂、粘着物,大致干净后,转入精洗。
The cleaning of the dismantled imported bearings is divided into coarse cleaning and fine cleaning. They are placed in containers respectively. The metal mesh pad is placed at the bottom of the container to prevent the imported bearings from directly contacting the containers'dirt. In rough cleaning, if the imported bearing is rotated with dirt, the rolling surface of the imported bearing will be damaged and attention should be paid. In crude oil wash, remove grease and adhesive with brush. After cleaning, turn to fine wash.
精洗,是将进口轴承在清洗油中一边旋转,一边仔细的清洗。另外,清洗油也要经常保持清洁。
Fine cleaning is to wash the imported bearings one by one while cleaning the oil. In addition, cleaning oil should also be kept clean.
进口轴承的检修和判断:为了判断拆卸下来的进口轴承是否可以使用,要在进口轴承洗干净后检查。检查滚道面、滚动面、配合面的状态、保持架的磨损情况、进口轴承游隙的增加及有无关尺寸精度下降的损伤,异常。非分离型小型球进口轴承,则用一只手将内圈支持水平,旋转外圈确认是否流畅。
Repair and judgment of imported bearings: In order to judge whether the imported bearings can be used, the imported bearings should be inspected after cleaning. Check the condition of raceway surface, rolling surface and mating surface, the wear of cage, the increase of inlet bearing clearance and the damage of irrelevant dimension precision decline. For non-detached small ball inlet bearings, the inner ring is supported horizontally with one hand and the outer ring is rotated to confirm its fluency.
圆锥滚子进口轴承等分离形进口轴承,可以对滚动体、外圈的滚道面分别检查。
Separate inlet bearings such as tapered roller inlet bearings can inspect the raceway surfaces of the rolling element and the outer ring separately.
大型进口轴承因不能用手旋转,注意检查滚动体、滚道面、保持架、挡边面等外观,进口轴承的重要性愈高愈须慎重检查。
Large-scale imported bearings can not be rotated by hand. Pay attention to check the appearance of rolling element, raceway surface, cage, sidewall and so on. The more important the imported bearings are, the more careful they must be checked.